Why choose factory Volvo XC90 workshop manuals
Authentic procedures and specifications
These aren’t generic summaries. Procedures, capacities, tightening torques, and test values map to your exact model year, engine, and transmission—so you don’t waste time cross-checking “close enough” advice.
Illustrated, step-by-step guidance
Exploded views, connector faces, and fastener callouts walk you through jobs like timing, cooling, brake service, suspension work, Haldex/AWD routine service, and body/trim. Where applicable, you’ll also find software initialization or relearn steps after component replacement.
Professional diagnostics
You get DTC (OBD2) charts, symptom trees, and expected signal/value checks across engine management, AWD, ABS/ESC, SRS/airbags, HVAC, infotainment/telematics, and ADAS (City Safety, Pilot Assist, camera/radar modules).
Electrical clarity
Factory wiring diagrams, ground maps, harness routing, and pin-by-pin connector references make tracing faults faster—and a lot less frustrating. Print the diagram you need, highlight a circuit, and get on with the fix.
Instant access
Most titles are searchable, printable PDFs you can keep on a laptop or tablet in the bay.
quick note: coverage varies by title and region. Always confirm the Models/Years on the product page for your VIN, engine code, and gearbox.
Volvo XC90 years covered
We support both generations of the XC90, including regional variants:
- First generation (P2 platform): 2003–2014
Engines commonly covered: 2.5T, T6, V8 (Yamaha-built), D5 diesel (market-dependent).
Transmissions: Aisin 5-/6-speed automatics, Haldex-based AWD where equipped. - Second generation (SPA platform): 2015–present
Powertrains include T5/T6 turbo/supercharged petrol, D4/D5 diesels (regions), T8 Twin Engine / Recharge plug-in hybrid, and newer B5/B6 mild-hybrid variants.
Transmissions: Aisin 8-speed automatic, electronic parking brake, advanced ADAS suites.
Infotainment: Sensus systems on earlier years; later models add Google built-in (check listing notes).
If you’re unsure which manual you need, send support your VIN, engine code (e.g., B4204T, B6304T, D5244T, V8), and transmission (e.g., AW55, TF-80SC, AWF8G), and we’ll point you to the exact title.
What’s inside each Volvo XC90 service manual
- General information & safety: jacking points, VIN/engine ID, special tools, torque sequences
- Maintenance schedules: intervals, fluids (engine, ATF, Haldex, PTU/angle gear, rear diff), filters, service-reminder resets
- Engine: timing (belt/chain—model dependent), VVT phasing, turbo/supercharger components, PCV, cooling, lubrication
- Hybrid/48-V systems (where equipped): high-voltage safety, battery management basics, isolation checks, DC/DC, inverter/charger overview
- Transmission & driveline: Aisin auto service, adaptation/relearn entry points, Haldex AWD pump/filter checks, angle gear and prop shaft procedures
- Brakes: hydraulics, ABS/ESC diagnostics, EPB service mode, parking brake calibration
- Steering & suspension: alignment specs, subframe procedures, bushings, dampers, air-suspension notes where fitted
- HVAC: refrigerant capacities, blend door calibration, pressure diagnostics
- Body, trim & glazing: panel R&R, water-leak diagnostics, glass bonding procedures
- Electrical: full wiring diagrams, fuse/relay charts, ground points, connector locations, CAN/LIN network maps
- Diagnostics: OBD2/DTC lists, guided fault trees, expected live-data values, oscilloscope tips
- Technical data: torque specs, fluid types/capacities, clearances, wear limits
OEM vs. Generic guides (why it matters)
- accuracy — follow the exact torque values, bleed sequences, and software steps your Volvo XC90 requires
- completeness — coverage spans ADAS calibrations, immobilizer/key procedures, SRS handling, and infotainment quirks often skipped elsewhere
- efficiency — correct order of operations + special tool references save hours (and busted clips)
- safety — factory protocols for airbags and high-voltage components help you avoid expensive—and dangerous—mistakes
Formats, pricing, and access
- Digital downloads (PDF): searchable, print-friendly files delivered via secure link after checkout
- Pricing: varies by model year, powertrain, and format; current prices are displayed on each listing
- Bundles & promos: occasional discounts appear on the site or on individual titles—keep an eye out
How to pick the right XC90 Volvo workshop manual
- Search by model + year (e.g., “XC90 2017 T6”) or use your VIN.
- Confirm engine and gearbox in the listing (e.g., B4204T + Aisin 8-speed).
- Scan the Contents to ensure the systems you plan to service are included (e.g., AWD/Haldex, EPB, ADAS).
- Still unsure? Message support with VIN + planned repair (e.g., “2010 D5—DPF service & angle gear torque specs”).
Key features at a glance
- Factory procedures with illustrations and clear step sequences
- Wiring diagrams and connector pinouts for precise electrical troubleshooting
- Torque specs and tightening orders for safe reassembly
- Troubleshooting charts and DTC explanations tied to real values
- Parts lists to help identify the right components
Coverage, pricing & offers
- Extensive year coverage across both XC90 generations—confirm applicability on the product page
- Transparent pricing per title; discounts show on eligible listings
- Occasional promotions—watch the banner or offers page for current deals
Returns & support
- Digital downloads: 7-day satisfaction window. If the file isn’t what you expected or coverage doesn’t match your vehicle, contact us within 7 days for help or a refund per title policy.
- Customer support: real help from people who work with service information daily. If you picked the wrong title, we’ll help you find the right one.
Payment methods
We accept major credit/debit cards, PayPal, and other secure options shown at checkout. Transactions are processed securely.
Volvo XC90 manuals FAQs
Where can I buy a Volvo XC90 repair manual?
Right here—choose your model year and format, add to cart, and checkout for immediate download.
How much does a Volvo XC90 repair manual cost?
Pricing varies by year and format. See the product page for the exact price of your title.
What years are covered?
We carry manuals for 2003–2014 (P2) and 2015–present (SPA) models. Check each listing for precise applicability.
What’s included in an XC90 service manual?
Factory procedures, wiring diagrams, torque specs, parts lists, maintenance schedules, and diagnostics—everything you need to perform most maintenance and repair tasks correctly.
Common jobs you can tackle with a factory Volvo XC90 manual
- Timing service (belt on early engines; chain procedures on later units), with locking tools and torque sequences
- Aisin transmission service (fluid specs, adaptation entries where applicable)
- Haldex AWD fluid/filter service, pump diagnostics, and angle-gear procedures
- Brake work including bleeding, EPB service mode, and ABS/ESC diagnostics
- Suspension & steering repairs with alignment values and subframe torque orders
- Electrical troubleshooting using factory wiring diagrams, ground maps, and connector pinouts
- ADAS basics (calibration entry points for camera/radar modules where the title covers them)
tl;dr
Get factory-grade Volvo XC90 repair & service manuals here—model- and year-specific titles with wiring diagrams, torque specs, diagnostics, and step-by-step procedures. Coverage spans 2003–2014 P2 and 2015–present SPA models, including T5/T6, D4/D5, T8/Recharge, and B5/B6 variants. Instant digital downloads after purchase, clear pricing, and helpful support if you need guidance. Not sure which manual fits? Send your VIN and we’ll point you to the exact match.
